Best Stud Welder Reviews 2021 – Buying Guide

Last Updated on March 3, 2021

Stud welders are the best choices for fixing and repairing dents in materials and pipes. Whether you are in the market looking for the perfect stud welder for your reconstructive welding projects, or you want to know about stud welders in general, you have come to the right place. Our guide not only provides reviews of 7 best stud welders, but it also comes with a buying guide that contains all you need to know about stud welders before buying one!

We have scoured the internet to find the ideal Stud Welder with the best value for your money. Keep on reading the article to find your welding match!

A Rapid Comparison of the Top Stud Welder

ProductPriceEditor's Pick

H & S Autoshot 4550

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Top Overall Choice

4.9/5

Motor Guard JO1050

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Best Value

4.8/5

StudPro 2500XI

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4.6/5

H & S Auto Shot 5500

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4.5/5

H & S Auto Shot 9000

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4.3/5

Mophorn 4550

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4.2/5

Bestauto 1600A

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4.0/5

Reviews of the 7 Best Stud Welder

1. H & S Autoshot 4550 Starter Stud Welder – Top Overall Pick

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H & S Autoshot 4550 is on top of our list for many reasons, the most enticing one being it comes with a starter kit. This means it comes with all the necessary accessories needed to get your welding job started. How cool is that?

With its latest technology and ease of use, it is the perfect tool for beginners and professionals alike.

Key Features:

  • The fit type of this equipment is universal.
  • It comes with built-in overheat protection.
  • It contains an upgraded 1016 T handle slide hammer and a bundle of 500 Flexpert welding studs.
  • It has a grounded 3 wire cable.
  • The product has an exclusive stud ease technology. It comes with an extremely sensitive trigger in the handle that facilitates one-handed operation.
  • It comes with a kit that includes the stud welder, stud pins, t-handle puller, and 2-year warranty transformer.
  • The stud gun is highly powerful.
Pros
  • The body of the stud welder is strong and durable.
  • It is lightweight and portable.
  • Affordable
  • Includes all the necessary instruments needed to start welding
  • Overheat protection prevents accidents.
Cons
  • Limited control panel
  • The tip has to completely contact the surface, or it won’t work.

2. Motor Guard JO1050 Entry-Plus Stud Welder – Best Value

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This welder is a perfect combination of utility and innovation, and it is bound all your repair works flawlessly. Its unique features, coupled with a powerful performance, have simply wowed us.

This machine integrates a current low heat transformer that helps control your welders’ temperature to ensure the welder is secure enough. It is designed to withstand heavily strong steel body vehicles. The starter kit that it comes with is an added bonus!

Key Features:

  • Entry-Plus level Kit comes with a 1500 series stud welder, durable slide hammer with twist-lock slide capability, an electrode for pins, and 250 to 2.0 mm pins in a convenient storage box.
  • It comes with a 9-foot heavy-gauge oil-resistant power cord.
  • It has the ultimate dent removal tool.
  • It has a professional design featuring low heat and high power.
  • Magna Pin System presents a suitable and secure holder for pins.
  • It comes in 7 different kits, each having the equipment required for perfect welding.
Pros
  • Can easily remove burn-through dents
  • Reliable for its lightweight, heavy-duty, and ergonomic design
  • Efficient protection against overheating
  • Budget-friendly and user-friendly
  • Flexible
Cons
  • Required effort to push a pin into the retainer or pull one out
  • The slide hammer can be difficult to tighten strongly around the pins

3. StudPro 2500XI Stud Welder – Premium Choice

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StudPro 2500Xl has unique features and the latest technology that makes it compatible with both pins and studs. This is the most expensive stud welder on our list, and for the price, you are making a lifetime investment and getting a good value.

The digital interface combined with intuitive features that help you set precise weldings settings makes it a hard product to top.

Key Features:

  • This machine includes #4x 25′ gun cable and two-piece of #4x 15′ ground cable.
  • The input voltage is 220V, and the welding rate is 30 studs per minute.
  • It comes with protection for thermal and voltage.
  • It has an arc welding installation method.
  • It can work with stainless steel, aluminum, and light steel.
  • The low input ability makes it compatible with longer extension wires.
  • The stud welder is equipped with a touch-and-trigger indicator that ensures prompt troubleshooting and quickly resolves cable maintenance issues.
Pros
  • Cutting edge technology for maximum security
  • Supports both pins and welds
  • Versatile applications make it eligible for all kinds of stud welding jobs.
  • User-friendly, touchscreen interface
  • Efficient protection against overheating and damages
Cons
  • Very expensive, only a few can afford
  • Heavy packaging makes it difficult to carry around.

4. H & S Auto Shot 5500 Stud Welder

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This welder has amazed us with its simplistic design and a high-performance stud gun. This is a great product because of its versatility and ease of use.

The kit that comes with is commercial level and has a full line of accessories, including a powerful 2000-Amp Stinger gun, full steel slide hammer, T- shaped handle puller, and an adaptor facing the same direction.

Key Features:

  • It comes with a complete kit for accomplishing any individual task and is packed with stud ease technology.
  • The welder is 110 volt and comes with a built-in overload setting to preserve the transformer from overheating.
  • The trigger is mounted on top of the handle for simple operation.
  • The shortened welding tip has been specially created to reduce panels. The design of the convex is moderately bent for providing heat without causing a burn.
  • The kit comes in a molded suitcase that keeps the accessories from moving.
Pros
  • Most sturdy mid-range welder available on the market
  • Shafts are strong but flexible.
  • Flexpert welding studs enable easy welding and easy pull-out
  • Budget-friendly
  • Lightweight and portable
Cons
  • Not compatible with all types of metal
  • It cannot be used with bigger gauge pins.

5. H & S Auto Shot 9000 Stud Welder

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If you are a professional who favors fineness and wants that perfect finish, then H & S Auto Shot 9000 Welder Stud is the product for you. This powerful machine works like a charm in both heavy-duty projects and in simple repair works.

We simply love that this device has a powerful Transformer that keeps it working efficiently for long periods of time.

Key Features:

  • Professional welder with an input of 110v, with the trigger to be mounted on the handle
  • Flexpert welding studs are coated in 2.2 mm copper and make flawless finished to the welding.
  • The welding tip is compatible with all welding studs that are up to 2.6 mm in diameter. It is also formulated with a Morse Taper to ensure a positive fit with easy removal.
  • Mold Rivets are OEM style rivets that return the repaired panel to its original state.
  • This can be used to weld up to 2.6mm in diameter.
Pros
  • Affordable, lightweight, and portable
  • Gives the operator options in welding directions
  • Provides protection from overheating and voltage fluctuations
  • Deluxe kit helps in carrying around.
  • T Handle gives the operator a comfortable grip.
Cons
  • Kit case latches aren’t reliable.
  • Doesn’t work with too thick studs

6. Mophorn 4550 Stud Welder

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Mophorn 4550 Stud Welder is on our list because it’s an amazingly versatile product. This is another great stud welder with more than the required accessories and has a lot to offer to the user.

With its 1600 amps current draw rated stud welder, it can deliver high performance for a wide range of welding projects, including metal elastic deformation, plastic deformation, breakage, scratch, dents, rust, and some other indirect damage.

Key Features:

  • This product has unique, durable, and sturdy features that ensure instant welding of draw pins, molding rivets, and repairing stressed materials’ shrinking.
  • The thermal protection function keeps the transformer voltage in check.
  • It supports two different stud sizes- 2.0mm and 2.5mm.
  • Sturdy body with a quick-release chuck to grab pins firmly without slipping. Cast iron slide weight and comfortable grip.
  • Sensitive triggers enable one-handed operation and ease of use.
  • It draws current at a rate of 1600 amps.
Pros
  • Performs well, and the welding outcome is flawless.
  • Compatible with two sizes of studs
  • Budget-friendly, compact and portable
  • Provides a wide application range
  • The slide hammer is heavy-duty and durable.
Cons
  • Average Build Quality
  • Keeping it a place for too long can burn the surface.

7. Bestauto 1600A Stud Welder

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The manufacturer Bestauto Stud Welder kept user convenience in mind while designing this because not only does this perform well for long hours, its thermal protections get activated when the temperature rises over 95 degrees celsius.

It is one of our favorite stud welders because of its durability, consistency in performance, and ease of use! It provides the user with a handful of options to ensure the perfect welding execution.

Key Features:

  • It draws current at 1600 amps, the input voltage is 110V, and the output voltage is 4V.
  • It is compatible with two different stud sizes- 2.0mm and 2.5 mm.
  • It comes with a total of 1000 studs, which ensures welding with ease.
  • The thermal protection guards the machine from overheating and damages
  • Long, tapered, wavy wires enable the user to use the welder for a long period of time. This narrow dent welder can use its twisted wires to remove any deep, long, and narrow indentation.
Pros
  • It offers a wide range of accessories.
  • It comes to a carrying case that facilitates moving with the product.
  • User-friendly and high-performing
  • It is suitable for removing a variety of dents.
  • Thermal control regulates temperature.
Cons
  • It is slightly heavy.
  • It doesn’t work with aluminum.

Buyer’s Guide: So what exactly makes a stud welder the ‘best stud welder’?

As a buyer, it is normal for you to be overwhelmed by stud welders’ choices available at the market. You have to consider a significant amount of factors before purchasing a stud welder. If you wonder what these factors are, do not fret because we are here to tell you just that.

Stud welders all serve the same purpose of pulling dents, joining pieces, and repairing damages, but it’s the features that set them apart. A detailed picture of the things you need to consider while buying a stud welder has been painted below to help you make a well-informed decision.

Rated Output

The continuous maximum load of power that a welder can sustain for a period of time is called its rated output. It is important to consider the voltage and amps that a power source will generate for a welder’s specific duty cycle period. Check the rated output voltage of the equipment of your machine and see if it serves your purpose.

Current Drawn

The current drawn matters a lot because the more current welders draw, the better they perform. Higher ratings are preferred; anything from 1500 amps and above is standard. However, keep in mind that greater electricity usage will result in greater costs. Be sure to buy a welder with a temperature regulator to prevent damages from voltage fluctuations.

Stud size

Stud size plays a crucial role in determining your welding’s success because even if you get a powerful welder, you won’t get the desired results if the stud or pin size isn’t optimal for your use. Our recommendation would be to buy a stud welder that offers multiple studs sizes, i.e., 2.0 mm and 2.5 mm, so that your work is not hampered due to the wrong size.

Kits and accessories

Stud welding needs various pieces to search around and individually purchase if they don’t come with the welder. To avoid that inconvenience, it is best to buy a stud welder that comes with a carrying case and offers a wide assortment of accessories, i.e., hammers, nails, studs, wires, and various other things. This saves both time and money.

Build Quality and Warranty

Check the welder’s construction and its pieces to ensure reliable and durable components. If the materials are not sturdy, they will not last a long time.

Warranty is another aspect you need to consider. Most offer a 1-year warranty but look for ones that offer more than 1 year because that means their components are long-lasting.

Method of Welding

Different welding projects require different methods of welding. For example, some need a capacitor discharge or short cycling, while others require a drawn arc. You need to determine the process that works best for you and buy a model corresponding to that process.

Use of Use

Some welders can be hard to figure out because of their design. Choose a stud welder with a user-friendly interface and an interactive manual to familiarize the user with the device’s function.

Maintenance

For machines to work properly, we need to look after them regularly- that’s a given. But the job gets easier when the welders come with strong and sturdy exteriors. This prolongs their lifespan and makes them durable even in tough situations. However, it’s also equally important to look for companies that provide maintenance services, so in event of your machine malfunctioning, you do not have to lose valuable time.

Basic Reminders for Stud Welding

  • Stud welding can be dangerous if the equipment is not properly installed, connected, and maintained. Remember to follow the manual and assemble the parts carefully.
  • Attach and connect the cords properly and ensure they are plugged properly. Inspect the cords and cables regularly for freys and broken insulations and fix them to prevent accidents from electrical hazards
  • Do not wear wet clothes, and also remember to keep food and liquid away from welding places. Children should not be allowed in the welding room.
  • Keep the environment clean from dust and other impurities. Clean regularly to avoid machine malfunctioning.
  • Wear flame-resistant and full-sleeved shirts, pants, boots, and gloves. Wear goggles and face shields to protect your face from injury.
  • Make sure the environment is not closed because welding in a closed space produces unhealthy fumes. Ensure proper ventilation to prevent accidents arising from fume accumulation.

Frequently Asked Questions (FAQ)

Q: What is a stud welder?

A stud welder is a machine that welds two objects together. The stud gun generates enough electricity to melt the two metals into one another, thereby pulling dents and taking care of reconstructive works.

Q: How does a stud welder work?

Basically, stud welding is a one-sided sealing method that connects a metal part to another metal component; generally, a metal sheet of varying material and thickness called the parent material. These metal parts are joined together using a powerful arc of electricity generated by a positive electric current. Both metals reach their melting points from the electricity generated by the arc. The part and parent metal are then pressed together to form a secure joining when the molten pool forms and the two metals become one.

Q: How to use a stud welder?

Stud welder is fairly easy to use, and with intuition and determination, it doesn’t take much time to learn. First, stick a stud at the end of the gun. Then, press the gun into the panel. Afterward, hold the button on the welder for the amount of time you need.

The edge of the slide hammer is shaped specially to fit the studs, with a small thumbwheel that spins down and captures them. You need to slide it onto the stud most distant from the middle of the dent and hammer it back. Start your work from the least dented area and gradually work your way to the deepest dent. Based on your damage, repeat the process till you get the desired result.

Q: How strong is stud welding?

Stud welding is firm. The best part about stud welding only needs access to one side of the parent material. It causes no reverse markings in most executions, and the residue is minimal. This means stud welds are so strong that you don’t have to punch or deburr holes, as they might cause leaking and staining issues. Also, Stud Welding produces welds in as little as 0.06 seconds. In fact, the welded joint has the potential to be stronger than the parent material or its authentic state!

Q: Can you stud weld aluminum?

Yes, with the proper equipment, you can easily weld aluminum, copper, and brass.

Q: Why are aluminum stud welders different?

Steel melts easily, but the melting point of aluminum is higher. Aluminum is a good conductor of electricity, which means the normal heat generated from the stud isn’t enough to melt aluminum. For this reason, high-energy stud welders are required to weld aluminum. Additionally, capacitor-discharge welders are used to generating higher rates of electricity.

Bottom Line

Stud welding is a great way of pulling dents and repairing damages. Many professionals prefer it over drilling, tapping, back welding, and spot welding. This is a form of art in our eyes. To master stud welding, one needs perseverance, patience, and, most importantly, the right tools.

We have presented reviews of 7 Best Stud Welders. Among them, H & S Autoshot 4550 Starter Plus Stud Welder Kit is our top overall pick because it comes with versatile features in a compact design, high-performance rate, automated temperature regulator, and necessary accessories at a reasonable price. One other product that has impressed us with its innovative features and high-tech interface is the StudPro 2500XI Stud Welder 1/4″ Capacitor Discharge Welder.

We hope our guide has helped you find the perfect stud welding partner for your welding projects. Keep your budget in mind while purchasing it; good luck!

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